Monday, January 07, 2019

Japanese Lean Terminology


Chaku Chaku
==========

Chaku chaku is an efficient style of production in which all the machines needed to make a part are situated in the correct sequence very close together.

The operator simply loads a part and moves on to the next operation. Each machine performs a different stage of production, such as turning, drilling, cleaning, testing or sandblasting.

Example...


Gemba
======

Gemba walk is an essential part of lean management philosophy. Gemba is the factory floor where the actual value is produced. The philosophy behind Gemba is problems in business process or production become visible / best improvements come from by actually "visiting the place where value is created" -- Go and See the work as it is being produced. It encourages communication, transparency and trust. Shouldn't be employed to point of flaws of employees.



Hanedashi [Lean Manufacturing]
========================

Device or means of automatic unload of the work piece from one operation or process, providing the proper state for the next work piece to be loaded. Automatic unloading and orientation for the next process is essential for a “Chaku-Chaku” line.

Hansei 
=====
Reflection / self reflection. Similar to retrospective / post-mortem, review. Look at yourself in the mirror.








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